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Optical Inspection & Sorting Machine – Glass Disc

Optical Inspection and Sorting Machine- Glass Disc
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Glass Disc Optical Inspection & Sorting Machine for Precision Inspection:

Key Features

  • Detailed Dimensional & Surface Defects Inspection
  • Repeatability starts from 5 micron
  • Inspection Speed up to 300 PPM.
  • Manual as well as Auto loading systems.
  • Quantity wise separate OK Ejections
  • Can check OCR & OCV
  • Internal Thread Present/ Absent

Can Inspect

  • Fasteners
  • Precision machine parts
  • Turned components
  • Precision brass components
  • Precision automotive components
  • Plastic & Rubber Parts

Sample Parts

Sample Parts Glass Disc Machine can inspect including O Rings, Washers, Bushes
Glass Disc Machine can inspect sample parts including Precision machine parts, Turned components, Precision brass components, Precision automotive components

Glass Disc Machine Overview

The Optical sorting Machine - Glass Disc is a cutting-edge automated system designed specifically for the inspection and sorting of various types of parts such as Fasteners, Precision machine parts, Turned components, Precision brass components Precision automotive components, Plastic & Rubber Parts . It employs advanced optical technology and precision automation to ensure accurate and efficient quality control in the manufacturing process. In addition to surface defects checking, the machine also offers dimension inspection functionality. It can measure key parameters such as inner diameter, outer diameter, angle, height to ensure dimensional accuracy and consistency.

The Glass Disc Machine is versatile and suitable for inspecting various types of parts used in industries such as fasteners, precision machine parts, turned components, precision brass components, precision automotive components, plastic & rubber parts, and more. It can handle high inspection speeds of up to 300 parts per minute, allowing for efficient production throughput.

The machine supports both manual and auto loading systems, providing flexibility for different production environments. It incorporates quantity-wise separate OK ejections, enabling efficient sorting and segregation of acceptable parts from defective ones. With its internal thread present/absent detection capability, the machine can accurately detect and verify the presence or absence of internal threads in the part.

The Optical Inspection and Sorting Machine - Glass Disc is an essential tool for manufacturers seeking to ensure the highest quality standards for their products. By automating the inspection and sorting process, it helps reduce human error, increase productivity, and deliver consistent and defect-free products to customers.

Inspection Parameters:

Dimensions

  • Inner Diameter
  • Outer Diameter,
  • Angle
  • Height

Surface Defects

Scratch , Dent Detection, Damages, Burr, Cut marks, Crack, Thread Damage, Surface Deformities Detection, Colour Detection, Texture Verification,

Other

Absence/Presence verification, Operation Missing, OCR-OCV, Hole Detection,

Specifications:

Camera
Position
Operations
1st
Top
OD, ID Inspection
2nd
Side
Side Dimension Inspection
3rd
Taper
ID Thread Present/ Absent
4th
Top
Top Surface Defects
5th
Bottom
Bottom Surface Defects

Why Choose Glass Disc Machine?

The Optical Inspection and Sorting Machine – Glass Disc is designed for detailed dimensional and surface defect inspection of fasteners, turned components, precision brass parts, automotive parts, and plastic and rubber components. It offers repeatability starting from 5 micron, inspection speed up to 300 PPM, manual and auto loading options, quantity-wise separate OK ejections, OCR and OCV checking, and internal thread present or absent verification. With multi-camera inspection from the top, side, taper, top surface, and bottom surface positions, the machine ensures accurate and consistent inspection and sorting for high-volume manufacturing applications.

Frequently Asked Questions

  • What can the Glass Disc Optical Inspection and Sorting Machine inspect?
    The machine can inspect fasteners, precision machine parts, turned components, precision brass components, precision automotive components, and plastic and rubber parts. It performs dimensional inspection, surface defect inspection, OCR and OCV checking, and absence and presence verification.
  • What dimensions and defects can the Glass Disc machine check?
    The machine can check inner diameter, outer diameter, angle, and height. It can also detect defects such as scratches, dents, damages, burrs, cut marks, cracks, thread damage, surface deformities, colour variations, texture differences, operation missing conditions, hole presence, OCR and OCV, and internal thread present or absent conditions.
  • What speed and accuracy does the Glass Disc machine provide?
    The Glass Disc machine offers repeatability starting from 5 micron and inspection speeds of up to 300 parts per minute. It supports both manual and auto loading systems and provides quantity-wise separate OK ejections for efficient sorting.
  • What types of parts can be inspected by the Glass Disc Machine?
    The Glass Disc Machine can inspect fasteners, precision machine parts, turned components, precision brass components, precision automotive components, and plastic and rubber parts. It is suitable for both dimensional inspection and surface defect inspection of these components.