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Home / Vision Inspection Machines / Glass Disc Machine for Bolts Inspection

Glass Disc Machine for Bolts Inspection

Glass Disc Machine for Bolts Inspection
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Glass Disc Machine for Bolts Inspection Introduction:

Key Features

  • Hole Continuity Inspection
  • Inspection Speed up to 300 PPM
  • 360 0 Defects Detection
  • Optical Characters Recognition/ Verification (OCR/ OCV)
  • Thread Measurement & Defects Detection

Can Inspect

  • Screws
  • Allen Bolts
  • Flange Bolts
  • Flat Head Bolts
  • Hex Bolts, Banjo Bolts

Sample Parts

Sample parts can inspected by Glass Disc Machine for Bolts Inspection Machine including Hex Bolts, Hex Bolts with Flange, Allen Bolts, CSK Bolts
Glass Disc Machine for Bolts Sample parts including Square Head Bolts, CSK Bolts, Machine Screws, Studs

Glass Disc Machine for Bolts Inspection Overview

Varad Automation is a leading provider of cutting-edge vision inspection systems for Allen Bolts, Hex Bolts, Screws, Flat Head Bolts, Banjo Bolts, Flange Bolts. Our advanced technology and expertise in the field ensure unparalleled accuracy and quality in the fastener inspection process.With manual as well as auto loading systems, this machine offers high inspection speed of up to 300 parts per minute (PPM)

It provides detailed dimensional and surface defects inspection, allowing for precise quality of fasteners, precision machine parts, turned components, precision brass components and precision automotive components.

Screw Inspection System:
Our state-of-the-art Screw Inspection System is specifically designed to meet the unique demands of screw production. With its advanced camera-based vision technology and intelligent algorithms, our system provides comprehensive inspections for screws of all types, sizes, and materials.

Fastener Inspection System:
At Varad Automation, we understand the critical role fasteners play in various industries. Our Fastener Inspection System is meticulously designed to inspect a wide range of fasteners, including Flat Head Bolts, Screws, Allen Bolts, Flange Bolts, Hex Bolts, Banjo Bolts and more. With precise measurements and defect detection capabilities, our system guarantees the highest quality standards for fastener production.

Bolt Inspection System:
Bolts are essential components in numerous applications, from construction to automotive and beyond. Our Bolt Inspection System is engineered to ensure the integrity and accuracy of bolts. Equipped with high-resolution cameras and advanced algorithms, our system meticulously inspects bolt parameters, including Major Dia, Minor Dia, PCD, head dimensions, and overall length.

Accurate Measurements and Defect Detection:
Our vision inspection systems utilize cutting-edge technology to deliver accurate measurements and detect even the smallest defects in screws, fasteners, and various types of bolts such as Banjo Bolts, Allen Bolts, Hex Bolts, Flat Head Bolts. With high-resolution imaging, our systems capture detailed images of each component, enabling precise measurements and thorough defect analysis.

Efficient and High-Speed Inspections:
We understand the importance of efficiency in manufacturing processes. Our vision inspection systems are designed to deliver fast and reliable inspections without compromising accuracy. With rapid image processing capabilities, our systems ensure high-speed inspections, optimizing productivity and throughput.

Customizable Solutions:
At Varad Automation, we recognize that every manufacturing process is unique. That's why we offer customizable solutions tailored to your specific requirements. Whether you need a vision inspection system for standard Hex Bolts, Screws, Banjo Bolts, Allen Bolts etc. specialized fasteners, or customized bolts, our team of experts will work closely with you to develop a solution that meets your exact needs.

Enhance Quality Control and Product Consistency:
By implementing our vision inspection systems for screws, fasteners, and bolts, manufacturers can significantly enhance quality control and ensure product consistency. Our systems provide real-time feedback, generate detailed reports, and enable thorough analysis, allowing you to identify and address any quality issues promptly.

Boost Your Competitive Edge:
With the increasing demand for high-quality fasteners, screws and bolts, maintaining a competitive edge is crucial. By investing in our vision inspection systems, you demonstrate your commitment to delivering reliable and accurate products, enhancing customer satisfaction, and solidifying your reputation as a trusted supplier in the industry.

For superior vision inspection systems for bolts, banjo bolts, hex bolts, screws, fasteners, and flange bolts contact us to learn more about our solutions and how they can elevate the quality standards. Gain the advantage of precision, reliability, and efficiency with our cutting-edge vision inspection systems.

Inspection Parameters:

Dimensions

  • Angle
  • Height
  • half thread
  • Outer Diameter,
  • Major Dia, Minor Dia, PCD
  • Thread Presence/ Absence

Surface Defects

Head Damage, Shank Damage, Hex Damage, Head Crack, Thread Dent, Dirt Mark, Thread Crack, Burr, Thread Damage

Other

Hole detection, OCR-OCV, Operation Missing, Absence/Presence Verification

Specifications:

Camera Position Operations
1st Bottom Across Flat, Across Corner
2nd Side Side Dimension Inspection
3rd 4 Side Outer 3600 Surface Defects
4th Bottom Hex Flat Surface Defects
5th Top Flange Surface Defects
* Repeatability will be measured on OD of Master Part.

Why should you choose Visimaster as a Bolt inspection machine manufacturer in India?

For accurate and reliable services, manufacturers all across India rely on Visimaster. We have made the name for ourselves in providing advanced bolt inspection technology to keep the vision inspection error free.

The inspection machines we provide will help you to identify defective bolts and get rid of them swiftly. But we do not stop at just building the machines; we also back them up every step of the way. Installation, operation, and custom configuration are services that our engineers will provide for you.

So, goodbye to defective bolts!

Remove the Defective Bolts using our Bolts Inspection Machines.

At Visimaster, the bolt inspection machines are made intelligent. They catch all kinds of flaws i.e. dent, burr, damages, scratches, cracks etc. in bolts with the help of high-speed cameras, vision-software.

With an automated optical sorter, you'll have the clean separation of good and defective parts (OK and NG) being sorted without impacting the flow of your process. Whether you are in Pune or anywhere else in India, you will find Visimaster solutions which fit you like tailor-made. Need an innovative system? Let's get together and start talking.

What can you inspect using the Bolt Inspection Machines?

Being one of the bolt inspection machine makers in Pune, Visimaster systems can inspect components with precision and speed. The machines are meant to meet the stringent requirements of today's fastener and component industries.Some of the things that it can inspect are as follows.

  • Bolts
  • Screws
  • Allen Bolts
  • Headed Fasteners
  • Hex Bolts
  • Banjo Bolts

High-volume production with ensuring that only good parts get through. Defective or damaged pieces? Our machines identifies them!

What are the features of the Bolt Inspection Machines?

Nothing has been spared to make bolt inspection systems that speed up, and enhance reliability of your quality control. The features that are present in the machine are as follows.

  • Intelligent Ejection System:
    Dual ejection units are fitted in every machine; one ejects the part if OK and the other rejects if NOT OK, thus guaranteeing smooth automated sorting with no mix-up.
  • High-Speed Inspection Capability:
    Need speed? The industries inspection is about 300 bolts per minute; hence, very suitable for bulk production among whom time-loss is of essence.
  • Precision Surface Inspection:
    Our machinery performs highly detailed surface analysis for imperfections that are easy to pass by, and with computerized vision systems embedded in them.

Manufacturers all over India trust on us for speed, precision, and reliability of our bolt inspection machines. Our solutions are designed to uplift your quality standards, irrespective of whether you're in fasteners, brass, or automotive components.