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Glass Disc Machine for Bolts Inspection

Glass Disc Machine for Bolts Inspection
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Glass Disc Machine for Bolts Inspection Introduction:

Key Features

  • Hole Continuity Inspection
  • Inspection Speed up to 300 PPM
  • 360 0 Defects Detection
  • Optical Characters Recognition/ Verification (OCR/ OCV)
  • Thread Measurement & Defects Detection

Can Inspect

  • Screws
  • Allen Bolts
  • Flange Bolts
  • Flat Head Bolts
  • Hex Bolts, Banjo Bolts

Sample Parts

Sample parts can inspected by Glass Disc Machine for Bolts Inspection Machine including Hex Bolts, Hex Bolts with Flange, Allen Bolts, CSK Bolts
Glass Disc Machine for Bolts Sample parts including Square Head Bolts, CSK Bolts, Machine Screws, Studs

Glass Disc Machine for Bolts Inspection Overview

Varad Automation is a leading provider of cutting-edge vision inspection systems for Allen Bolts, Hex Bolts, Screws, Flat Head Bolts, Banjo Bolts, and Flange Bolts.

Our advanced technology and expertise ensure high accuracy and quality in the fastener inspection process. With manual as well as auto loading systems, this machine offers high inspection speed of up to 300 parts per minute (PPM).

It provides detailed dimensional and surface defects inspection. This allows precise quality inspection of fasteners, precision machine parts, turned components, precision brass components, and precision automotive components.

Inspection Parameters:

Dimensions

  • Angle
  • Height
  • half thread
  • Outer Diameter,
  • Major Dia, Minor Dia, PCD
  • Thread Presence/ Absence

Surface Defects

Head Damage, Shank Damage, Hex Damage, Head Crack, Thread Dent, Dirt Mark, Thread Crack, Burr, Thread Damage

Other

Hole detection, OCR-OCV, Operation Missing, Absence/Presence Verification

Specifications:

Camera Position Operations
1st Bottom Across Flat, Across Corner
2nd Side Side Dimension Inspection
3rd 4 Side Outer 3600 Surface Defects
4th Bottom Hex Flat Surface Defects
5th Top Flange Surface Defects
* Repeatability will be measured on OD of Master Part.

Why Choose Glass Disc Machine for Bolts Inspection?

The Glass Disc Machine for Bolts Inspection is designed for high-speed dimensional, thread, hole, and surface defect inspection of screws, Allen bolts, flange bolts, flat head bolts, hex bolts, and banjo bolts. It offers inspection speeds up to 300 PPM, hole continuity inspection, 360° defect detection, OCR and OCV verification, and thread measurement with defect detection. The machine uses multiple camera positions for side dimensions, 360° outer surface inspection, hex surface inspection, and flange surface inspection, helping maintain accurate and consistent inspection in high-volume fastener manufacturing.

Frequently Asked Questions

  • What types of bolts and fasteners can be inspected by the Glass Disc Machine?
    The machine can inspect screws, Allen bolts, flange bolts, flat head bolts, hex bolts, banjo bolts, studs, machine screws, and other headed fasteners. It is suitable for dimensional, thread, hole, and surface defect inspection of these components.
  • What dimensions can the Bolt Inspection Machine check?
    The machine can check angle, height, half thread, outer diameter, major diameter, minor diameter, PCD, and thread presence or absence.
  • What defects can the Bolt Inspection Machine detect?
    The machine can detect head damage, shank damage, hex damage, head crack, thread dent, dirt mark, thread crack, burr, and thread damage. It also supports hole detection, OCR and OCV, operation missing, and absence and presence verification.
  • Can the machine perform 360° surface inspection of bolts?
    Yes. The machine uses dedicated camera positions for 360° outer surface inspection, hex flat surface inspection, flange surface inspection, and side dimension inspection to ensure accurate and consistent inspection.
  • Can the machine inspect holes and thread continuity?
    Yes. The machine supports hole continuity inspection, hole detection, and thread presence or absence verification, making it suitable for bolts and fasteners with critical thread and hole requirements.
  • What speed and loading options does the machine provide?
    The machine offers inspection speeds of up to 300 parts per minute and supports both manual and auto loading systems for flexible integration into different production environments.
Ready to upgrade your quality control process?
Contact Us today to request a quote or discuss customized fastener inspection solutions.