The Glass Disc Machine for Nuts Inspection is a cutting-edge machine vision technology designed to inspect various types of nuts, including , Flange Nuts, Hex Nuts, Weld Nuts, Dome Nuts, Nyloc Nuts and Square nuts. It is specifically developed to check for surface defects such as Head Crack, Head Damage, Scratch Detection, ID Thread Damage, Cut Mark, Dent Detection, Thread Burr, Half Thread and other dimensional irregularities.
With both manual and auto loading systems, this machine offers high inspection speed up to 300 parts per minute (PPM). It enables detailed dimensional and surface defects inspection, ensuring the quality and integrity of Hex Nuts, Square nuts, Flange Nuts, Dome Nuts, Nyloc Nuts and Weld Nuts. .
The Glass Disc Machine for Nuts Inspection utilizes multiple cameras positioned strategically to perform different inspection operations. It checks parameters such as Angle, Height, Half Thread, Inner Diameter, Outer Diameter, Across Flat, Across Corner and Thread Presence/ Absence. The machine also detects surface defects like Head Crack, ID Thread Damage, Cut Mark, Head Damage, Scratch Detection, Half Thread, Thread Burr, Dent Detection etc.
This advanced inspection system incorporates OCR-OCV capabilities for character recognition and absence/presence verification.
The glass disc machine operates at high speeds, allowing for quick and efficient inspection of a large number of nuts in a short amount of time. This enables high-throughput production and minimizes downtime. The machine is equipped with high-resolution cameras and sensors that capture multiple images of the nuts from different angles as they pass through the inspection area. In cases when defects are identified, the glass disc machine can automatically sort and reject the not ok parts. This ensures that only the ok parts proceed further.
| Camera | Position | Operations |
|---|---|---|
| 1st | Top | Across Flat, Across Corner, ID |
| 2nd | Side | Side Dimension Inspection/ Thickness |
| 3rd | Taper | Internal Thread Present/ Absent |
| 4th | Top | Top Surface Defects |
| 5th | Bottom | Bottom Surface Defects |
| 6th | Top | Outer 3600 Surface Defects |
| 7th | Top | Inner 3600 Surface Defects |
The Glass Disc Machine for Nuts Inspection is designed for high-speed dimensional, thread, and surface defect inspection of hex nuts, flange nuts, square nuts, weld nuts, dome nuts, and nyloc nuts. It offers inspection speeds up to 300 PPM, manual and auto loading options, thread present/absent and pitch variation checking, quantity-wise separate OK ejections and detailed dimensional and surface defect inspection. The machine uses multiple cameras to inspect dimensions, threads, and 360° surfaces helping maintain accurate and consistent inspection in high-volume Inspection.
Dimensions
Surface Defects
Damage, Head Crack, Head Damage, ID Thread Damage, Cut Mark, Scratch Detection, Dent Detection, Thread Burr, Half Thread
Other
OCR-OCV, absence/presence verification