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Home / Vision Inspection Machines / Double Disc

Optical Inspection and Sorting Machine – Double Disc

Optical Inspection and Sorting Machine- Double Disc
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Optical Inspection and Sorting Machine – Double Disc Introduction:

Key Features

  • Critical 3600 Surface Defects Inspection
  • Swift Flipping of Parts to capture 100% Surface Area
  • Implementing AI/ DL Technology
  • Manual as well as Auto loading systems

Can Inspect

  • O RIngs, Washers, Circlips, Gears
  • Automotive Components
  • Precision machine parts
  • Turned components
  • Plastic & Rubber Parts

Sample Parts

Sample Parts Double Disc Machine can inspect
Glass Disc Machine can inspect sample parts including Precision machine parts, Turned components, Precision brass components, Precision automotive components

Double Disc Machine Overview

The Double-Disc Inspection Machine, is the newest invention that can be utilized for quick high-accuracy inspections of parts that are designed with a great deal of precision. Using the 3600 surface defect inspection system, it visually monitors the entire surface of objects by inspectiong all sides through a rapid flipping of parts. So the Double Disc machine can detect all side defects. These could be micro defects and slight dimensional variations, all very reliably detected by this system. Equipped for adaptation from AI and Deep Learning, the system is capable of evolving alongside the changing defect patterns.Hence it finds used in industries where quality is paramount, such as the automobile and industrial manufacturing industries.

Designed for a good measure of flexibility, the machine has manual as well as automatic loading systems, making it adaptable to both production environments structured for mass productions and those inclined towards smaller batch production settings. Double Disc Optical Inspection Machine with 360° surface defect detection ensures complete inspection of all sides using advanced AI and vision technology.

The Double Disc Machine can inspect a broad range of parts—including O-rings, Washers, Circlips, Turned Components, Automotive Parts, and Plastic/ Rubber Components. Whether inspecting precision-machined parts or molded plastic and rubber components, this machine delivers repeatable and traceable inspection outcomes, ensuring zero-defect assurance.

Inspection Parameters:

Dimensions

  • Height
  • Angle
  • Inner Diameter
  • Outer Diameter,

Surface Defects

Dent Detection, Burr, Scratch Detection, , Cut marks, Damage, Crack, Thread Damage, Surface Deformities Detection, Colour Detection, Texture Verification

Other

OCR-OCV, Operation Missing, Hole Detection, Absence/Presence Verification

Specifications:

Camera
Position
Operations
1st
Top
OD, ID Inspection
2nd
Side
Bend/Side Dimension
3rd
Top
Top Surface Defects
4th
Top
Outer 3600
5th
Top
Inner 3600
6th
Top
Bottom Surface Defects
7th
Top
Outer 3600 Surface Defects
8th
Top
Inner 3600 Surface Defects
Dimensions (L x W x H)
2400 x 1680 x 2000 mm
 
Weight
1200 Kg Approx.
 

Why Choose Double Disc Machine?

The Double Disc Machine is designed for critical 360° surface defect inspection of precision parts, O-rings, washers, circlips, gears, automotive components, turned components, and plastic and rubber parts. It uses swift flipping of parts to capture 100% surface area, AI and Deep Learning technology, and multiple inspection stations for top, side, inner, outer, and bottom surface inspection. The machine can inspect height, angle, inner diameter, and outer diameter and detect micro surface defects, slight dimensional variations, colour differences, and texture variations, helping maintain accurate and repeatable inspection in demanding manufacturing applications.

Frequently Asked Questions

  • What types of parts can be inspected by the Double Disc Machine?
    The machine can inspect O-rings, washers, circlips, gears, automotive components, precision machine parts, turned components, and plastic and rubber parts. It is suitable for both dimensional and 360° surface defect inspection.
  • What dimensions can the Double Disc Machine check?
    The machine can check height, angle, inner diameter, and outer diameter of the inspected parts.
  • What defects can the Double Disc Machine detect?
    The machine can detect dents, burrs, scratches, cut marks, damage, cracks, thread damage, surface deformities, colour variations, and texture variations. It also supports OCR and OCV, operation missing, hole detection, and absence and presence verification.
  • How does the Double Disc Machine achieve 360° inspection?
    The machine uses multiple inspection stations and a swift flipping mechanism to inspect the top, side, inner, outer, and bottom surfaces, enabling inspection of the complete surface area of the part.
  • Does the Double Disc Machine support AI and Deep Learning technology?
    Yes. The machine is designed with AI and Deep Learning technology to support inspection of changing defect patterns and improve defect detection capability.
  • What loading options are available with the Double Disc Machine?
    The machine supports both manual and auto loading systems, making it suitable for high-volume production as well as smaller batch production environments.

Ready to upgrade your quality control process?
Contact Us today to request a quote or discuss customized fastener inspection solutions.

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